Our Products

Plastic injection moulds design typically involves several phases:

1. *Conceptualization:*

Define the requirements and specifications of the metal stamping tool based on the part to be manufactured. Consider factors like material, part geometry, and production volume.

2. *Feasibility Study:*

Evaluate the feasibility of the design, taking into account factors such as material selection, cost, and manufacturing capabilities.

3. *Design Planning:*

Create a detailed plan outlining the tool's structure, components, and their interactions. This includes deciding on the type of stamping press, die material, and the overall layout.

4. *Die Design:*

Develop the detailed design of the die, which includes the punch, die block, and other components. Considerations include material flow, part tolerances, and the desired surface finish.

5. *Simulation and Analysis:*

Use computer-aided design (CAD) software to simulate the metal stamping process. This helps identify potential issues, such as material thinning or wrinkling, and allows for optimization.

6. *Prototyping:*

Build a prototype of the stamping tool to validate the design and make any necessary adjustments. This may involve trial runs to ensure the tool's performance meets specifications.

7. *Manufacturing:*

Once the design is finalized, manufacture the metal stamping tool components. Precision machining and heat treatment are common processes during this phase.

8. *Assembly:*

Assemble the various components of the metal stamping tool, ensuring proper alignment and fit. Precision is crucial to achieve consistent and accurate stamped parts.

9. *Testing and Quality Control:*

Conduct thorough testing to ensure the tool meets performance standards. Implement quality control measures to identify and address any issues that may affect production.

10. *Production Implementation:*

Integrate the metal stamping tool into the production process. Monitor performance and make adjustments as necessary for optimal efficiency and quality. Throughout these phases, collaboration between design engineers, toolmakers, and production teams is essential for a successful metal stamping tool design.

Designing a plastic injection mold involves several key phases:

1. *Product Analysis:*

Understand the requirements and specifications of the plastic part to be manufactured. Consider factors such as material selection, part geometry, and production volume.

2. *Moldability Analysis:*

Evaluate the moldability of the part design. Identify potential challenges like thin walls, sharp corners, or complex features that may affect the injection molding process.

3. *Gate and Runner System Design:*

Determine the location and design of the gate (entry point for molten plastic) and the runner system (channels guiding the plastic to the mold cavities). Optimize these for even filling and reduced cycle times.

4. *Cavity and Core Design:*

Create the mold cavities and cores based on the part geometry. Consider draft angles, ejection mechanisms, and cooling channels to facilitate smooth part ejection and maintain consistent quality.

5. *Mold Base Design:*

Design the mold base, which supports the mold components and provides a mounting surface for the injection molding machine. Considerations include material selection, size, and compatibility with the molding machine.

6. *Cooling System Design:*

Implement an efficient cooling system to control the temperature during the molding process. Proper cooling helps ensure uniform part quality and reduces cycle times.

7. *Ejection System Design:*

Develop a reliable ejection system to remove the molded parts from the mold. This includes mechanisms like ejector pins, sleeves, or hydraulic systems.

8. *Slide and Lifter Design:*

If the part has undercuts or features that prevent simple ejection, incorporate slides or lifters into the mold design to facilitate part release.

9. *Finalization and Detailing:*

Refine the mold design by adding details such as parting lines, venting, and surface finishes. Ensure that the mold components fit together precisely.

10. *Simulation and Analysis:*

Use computer-aided engineering (CAE) tools to simulate the injection molding process. Analyze factors like mold filling, cooling, and warpage to optimize the design.

11. *Prototyping:*

Build a prototype of the injection mold to test its functionality and make any necessary adjustments. This may involve trial molding runs to validate the mold's performance.

12.*Manufacturing:*

Once the design is finalized, manufacture the mold components using precision machining processes. This often includes CNC machining and EDM (Electrical Discharge Machining).

13. *Assembly:*

Assemble the various components of the injection mold, ensuring proper fit and alignment. Conduct thorough checks to guarantee precision.

14. *Testing and Optimization:*

Perform testing on the injection molding machine to optimize the mold for production. Fine-tune parameters such as injection pressure, temperature, and cycle times.

15. *Production Implementation:*

Integrate the injection mold into the production process. Monitor performance, make adjustments as needed, and implement quality control measures. Throughout these phases, collaboration between design engineers, mold makers, and production teams is crucial for successful plastic injection mold design and manufacturing.

Designing a hydraulic press involves several phases:

1. *Requirements Analysis:*

Understand the specific requirements of the hydraulic press, including the intended applications, tonnage capacity, size of workpieces, and desired precision.

2. *Conceptual Design:*

Develop a conceptual design that outlines the basic structure, frame type, and hydraulic system layout. Considerations include whether it's a C-frame or H-frame press, and the arrangement of cylinders and valves.

3. *Load Analysis:*

Evaluate the expected loads and forces the hydraulic press will encounter during operation. This analysis helps determine the structural integrity and materials required for the frame and other components.

4. *Hydraulic System Design:*

Design the hydraulic system, including the selection of hydraulic pumps, cylinders, valves, and other components. Consider factors such as pressure requirements, flow rates, and control mechanisms.

5. *Frame and Structure Design:*

Create the detailed design of the press frame, taking into account factors such as rigidity, stability, and resistance to deflection. Ensure that the frame design can withstand the applied loads and forces.

6. *Platen and Bed Design:*

Design the platen (upper) and bed (lower) surfaces that hold the workpiece. Consider factors such as size, material, and the method of attachment to the press frame.

7. *Guidance and Alignment System:*

Incorporate a guidance and alignment system to ensure proper movement of the press components. This includes designing slide guides or columns to maintain accurate alignment during operation.

8. *Control System Design:*

Develop the control system for the hydraulic press, including the control panel, sensors, and feedback mechanisms. Consider safety features, automation capabilities, and user interfaces.

9. *Fluid Power System Design:*

Specify the hydraulic fluid and filtration system to maintain the cleanliness and efficiency of the hydraulic system. Include features like reservoirs, filters, and cooling systems.

10. *Safety Features:*

Integrate safety features such as emergency stops, interlocks, and guarding to ensure the safe operation of the hydraulic press. Comply with relevant safety standards and regulations.

11. *Simulation and Analysis:*

Use simulation tools to analyze the structural integrity, thermal effects, and overall performance of the hydraulic press design. Optimize the design based on simulation results.

12. *Prototyping:*

Build a prototype of the hydraulic press to test its functionality and performance. This may involve trial runs with different loads to validate the press's capabilities.

13. *Manufacturing:*

Once the design is finalized, manufacture the various components of the hydraulic press, including the frame, platen, cylinders, and control system components.

14. *Assembly:*

Assemble the hydraulic press, ensuring that all components fit together precisely. Conduct thorough checks to guarantee proper alignment and functionality.

15. *Testing and Commissioning:*

Perform testing and commissioning of the hydraulic press to ensure it meets the specified performance criteria. Fine-tune the control system and address any issues that arise during testing. 16.

*Training and Documentation:*

Provide training for operators and maintenance personnel. Create documentation, including manuals and maintenance procedures, to support ongoing operation and maintenance. Throughout these phases, collaboration between design engineers, hydraulic system experts, and manufacturing teams is essential for a successful hydraulic press design and implementation.

As a system integrator in the field of industrial automation, the company has experience in designing, programming and commissioning automatic control systems. We are able to create complete solutions in this area at all stages, from design to customer support:

Request analysis and detailed consultation,planning, development, design, programming and installation,complete commissioning,maintenance and repair,creation of user instructions.  

In project development we use the best solutions and equipment of known manufacturers such as (Siemens, Schneider Electric, Eaton, ABB, Omron, control techniques, …).  
We have experience working with state-of-the-art SCADA systems, PLCs and other industrial automation equipment:

 

  • PLC Management
  • SCADA systems
  • Industrial panels
  • Servo systems
  • Motor drives frequency regulators, soft starters
  • Hydraulics and pneumatics
  • Industrial communications networks
  • Sensors
  • Industrial scales
  • Industrial networks – Profibus, Profiet, Ethernet/IP, DeviceNet, Modbus, OPC
  • Some of the areas of industrial automation
  • Automation of machines (new and revitalisation of old machines)
  • Production lines
  • Conveyors
  • Water supply systems
  • Mines
  • Food industry
  • Wood industry
  • Air conditioning and ventilation
  • Remote control – via mobile networks and with smartphones.
  • Smart metering systems – optimisation of energy consumption in industry
  • Collection of information from the production process and optimisation of production based on obtained information.
  • Compilation of data from various control devices, storage thereof in modern databases as well as making reports based on them.
In case you have a specific project assignment from of metal stamping tools, plastic injection tools, feel free to contact us. In cooperation with you, we will offer you the most optimal solution.